ISO 9001 Compatible

Non-Conformity
Quality Sheet Application

Digitize your non-conformity sheets. Detection, root cause analysis, corrective actions, CAPA tracking - all on mobile.

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Types of Non-Conformities

Production

Product defect, scrap, rework, deviation

Receiving

Supplier NC, raw material, component

Customer

Complaint, return, quality claim

Audit

Internal, external, certification audit gap

Safety

Incident, near-miss, hazard

Environment

Environmental NC, pollution, waste

Process

Procedure non-compliance, documentation

Equipment

Breakdown, malfunction, calibration

NC Management Features

Complete NC Sheet

Template with description, severity, causes, immediate actions.

Root Cause Analysis

5 Whys, Ishikawa, fault tree analysis built-in.

CAPA Actions

Corrective and preventive actions with owners and deadlines.

Photo Evidence

Document each NC with timestamped photos.

KPI Tracking

Number of NCs, closure time, recurrence rate.

PDF Report

Complete NC sheet with action history.

Frequently Asked Questions

What is a non-conformity in quality management?+
A non-conformity is the failure to meet a specified requirement (ISO 9000:2015 standard, section 3.6.9). It can relate to a product (out of specification), a process (failure to follow procedure), or the management system (standard requirement not met). Classification: major non-conformity (systemic failure or absence of a required process), minor (isolated deviation), observation/opportunity for improvement (area for progress).
How to write an effective non-conformity sheet?+
Essential elements: factual description of the deviation (what was observed vs what was expected), objective evidence (documents, photos, data), location/date/product/batch involved, NC classification (critical, major, minor), root cause analysis (5 Whys, Ishikawa, 8D), planned corrective actions with responsible person and deadline, effectiveness verification after implementation. The sheet must be traceable and auditable.
What is the difference between corrective action and preventive action?+
Corrective action: eliminates the cause of a detected non-conformity to prevent its recurrence (ISO 9001:2015, clause 10.2). Preventive action: eliminates the cause of a potential non-conformity to prevent its occurrence. Since ISO 9001:2015, the concept of preventive action has been replaced by the risk-based approach (clause 6.1) which integrates prevention into QMS planning.
How to perform a root cause analysis?+
Main methods: 5 Whys (asking "why" in cascade until the fundamental cause is found), Ishikawa diagram (5M: Manpower, Material, Method, Environment, Machine), 8D analysis (structured 8-step methodology), fault tree (logical decomposition of the event). The root cause is the one whose elimination prevents recurrence. Beware of apparent causes ("human error" often hides a training, procedure, or design problem).
What is the cost of non-quality?+
The cost of non-quality (CONQ) includes: internal failure costs (scrap, rework, production stoppages — typically 3-5% of revenue), external failure costs (complaints, returns, recalls, penalties — 1-3% of revenue), detection costs (inspections, tests — 2-4% of revenue). Total CONQ often represents 10-15% of revenue in companies not engaged in a quality approach. The ISO 9001 standard aims to reduce these costs through continuous improvement.

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